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                淺談紙張分切機的工作原理

                2018.10.16 1589

                紙張分切機是將寬幅卷筒紙分切并復卷成寬度不等,直徑大小不等卷材的紙張加工設備。廣泛用于紙張加工界或印前印后的機械設備。

                 

                主要結構及其工作原理:

                 

                紙張分切機由機架、傳動系統、收放料機械及張力控制裝置、牽引構件、分切支架、廢料收卷與排放裝置等組成。它是將原材料分切成若干條獨立單元,其工作原理是將原材料固定在放料上放料軸的一端裝有磁粉張力控制器來恒定原材料所需的張力,再經過一對橡膠輥來牽引原材料,經刀片切割成若干條。再經過各導輥導引至A、B收卷軸進行收卷成品。它的傳動由主電機帶動牽引橡膠輥及收料軸同步運轉而達到牽引走料及成品收料的目的。

                 

                1、 機架與傳動系統:機架由左右墻板與撐擋以及放料機械組成、傳動系統主要是用來牽引原料、收卷成品,它是由變頻無級調速電機將動力通過電機V型帶使牽引膠輥運轉,主牽引膠輥與從動牽引膠輥緊貼而同步運轉牽引原料行走,通過主動牽引輥帶動下圓刀軸同步運轉而達到更好的分切要求,通過下圓刀軸帶動收卷A和收卷B進行同步運轉,從而達到收料的目的。

                 

                2、 收料機構及其張力裝置:收料機構主要有鏈條、同步輪、磁粉離合器、以及氣脹軸等機件組成、由一個單獨電機控制兩根收卷軸運轉,只要調節磁粉離合器的電流,即可改變收料軸的張力大小。

                 

                3、 牽引構件:牽引構件主要有一對牽引膠輥和若干條硬質氧化過的鋁輥組成,起到牽收原料行走供成品收卷用、它的動力來源于電機通過V型帶傳遞給主動牽引膠輥使其運轉。

                 

                4、 分切刀架:分切刀架有圓刀分切、直刀分切、操動手柄通過平面凸輪能使圓刀作微量的軸向移動調節圓刀刃口與墊套凹槽的剪切間隙。

                 

                5、廢料收卷與排放:廢料通過風管利用鼓風機的風力排放出去。

                 

                6、放料機構及自動糾偏:放料機構主要有放料軸,支撐塊,氣缸,底座,左右移動座等組成自動糾偏裝置:有光電開頭、糾偏導輥、左右支架、糾偏移動板,滾珠螺母和絲桿,同步電機及左右限位開關組成。

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